SIC 2024

Technical Panels

Technical papers presented on August 21, featuring practical experiences in Reliability Engineering and Asset Management.

August 21

Presented papers

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15 papers on this date.

Renan Silva Gonçalves

Reliability Study on Navigation Assets

This work presents a reliability case applied to a vessel, highlighting a failure analysis that led to the development of more effective actions. Improvements included reviewing the FMEA (Failure Modes and Effects…

Calil Silva

Defining a Spare Component Pool Based on Reliability and Forecasting Future Failures

To define the spare component pool for an off-highway truck fleet operating at a copper mine — assuming that a refurbished component returns as good as new — an LDA study was performed to project the probability…

Dales Fernandes Martins

Use of an Algorithm for Decentralized Load Monitoring / Human Reliability

We developed an algorithm to provide a way to count the number of critical decentralized-load events occurring monthly on large haul trucks, enabling actions to reduce their incidence. The solution expands…

Eduardo Felipe Andrade Gonsalves

Implementation of Reliability Engineering at Maringá Ferro-Liga

Maringá Ferro-Liga is a steel-industry company that produces high-carbon manganese alloys. Seeking greater market competitiveness, its maintenance department implemented Reliability Engineering with a maintenance…

Dyulia Rossi Fiorio

Spare-Parts Demand Forecasting for Surface Miners Using Reliability-Centered Maintenance

Reliability-Centered Maintenance is a major ally in equipment-maintenance processes. It is used to optimize processes, reduce costs, support decision-making, analyze risks and increase equipment productivity and…

Joselma Ramos Da Silva

Reliability Analysis of the Grinding Process on the Estrada de Ferro Carajás – EFC

The grinding process consists of removing small imperfections and reshaping the rail profile. This process is extremely important because rails are currently the largest cost item in railway operations. On the EFC,…

Wilber Silva Leonel Junior

LDA Modeling in RCA Analysis: Investigation of Drive-Shaft Bearings on John Deere CH570 Sugarcane Harvesters

This work presents a failure analysis of the drive-shaft bearing on John Deere CH570 sugarcane harvesters. The study was motivated by recurring bearing failures during the 2023/2024 sugarcane harvest. In addition to…

Octavio Ferrari

Reliability Study for the Fuel Pump – 794AC

The reliability study for fuel pumps was conducted in the context of iron-ore operations at Carajás – Serra Norte, the world’s largest open-pit iron-ore mine. The evaluated component is the Fuel Transfer Pump for the…

Diego Henrique Oliveira Costa

Degradation Study of Sugarcane-Harvester Elevator Chains – Comparison between Two Brands

This work was developed to study degradation of sugarcane-harvester elevator chains, with the objective of conducting a feasibility assessment to determine which brand should be adopted by the company.

Pedro Thyago Ataide Rodrigues

Failure Analysis of the Power Assembly of EVO Locomotives on the Estrada de Ferro Carajás

The objective of this work is to perform a failure analysis of the diesel engine in an EVO locomotive fleet. In the event analyzed, the diesel engine ran away, resulting in damage to internal components. The event…

Italo Clemente Rodrigues

Reliability Analysis of a Screening System after Design Improvements Using Weibull Analysis

The objective of this work is to analyze the reliability evolution of a vibrating screen in the primary-screening system at Vale’s S11D unit after implementation of design improvements. The methodology was based on…

Leonardo Borges Fernandes da Silva

Improving the Performance of Long-Distance Belt Conveyors through Advanced Reliability Tools

The work addresses the study and application of Reliability-Centered Maintenance (RCM) and system reliability with the objective of improving performance — Physical Availability and MTBF — of the single-circuit long-distance belt-conveyor system at the S11D iron-ore mine.

Jéssica Medelles Vasques de Souza

Qualitative and Quantitative Methodologies to Increase Maturity in Critical Asset Management at the Mariana Complex

To increase operational maturity and ensure process stability and independence, a comprehensive reliability-analysis approach was adopted, combining qualitative and quantitative methods. These studies made it…

Luiz Claudio Henriques da Silva

Reliability Study to Determine the Brake-Test Interval for Drilling Winches in a Rig Fleet

After an accident in 2018 caused by failure of a drilling-winch braking system, a process was introduced for periodic brake-capacity testing, with the frequency initially defined based on the technical team’s…

Alan Ricardo Moreira Razoni Junior

Financial Strategy for Mine Maintenance Based on Failure Probabilities and Business Impacts in 2024

Analysis of component failure probabilities, forecasts of preventive, condition-based and corrective interventions, spare-pool requirements and supply lead times to develop the maintenance-materials budget with the objective of operationally ensuring achievement of the copper-movement target.